Industrial automation Industrial Process automation
We provide automation solutions for process industries such as cement plants, glass factories, packaging solutions etc. involving series of connected processes which need to be controlled without any tolerance. These kind of solutions are generally covered under Industrial automation and Process automation. As an industrial automation company, we carry out various process automation, PLC automation and PLC programming solutionsProcess Automation and Industrial automation company
Any activity of a machinery which needs to be carried out automatically instead of manually can be automated using an array of sensors. A set of sensors will monitor various parameters and will provide output signals which can then be processed using Programmable Logic Controllers (PLC) to give a set of commands based on the inputs.Industrial automation solutions implemented by us
Few of the solutions from different industries are given here for an overall idea of our capabilities:Automation of temperature control of a furnace. The temperature of the furnace and the material intake was automated suitably for energy conservationAutomation of shutters for a pharmaceutical warehouse. The warehouse consisted of numerous doors. In order to keep the temperature of the warehouse under controlled conditions, more than one door should not be opened at the same instance. This was automated with a wireless system consisting of sensors.Monitoring the pressure of a tool of a CNC machine. Steel sheets fed on a CNC machine was having uneven surface at times, which caused the machine tool to break. This was rectified by continuously monitoring the surface of the sheets and releasing the tool in time to prevent damage.We have established ourselves as a capable industrial automation company for carrying out high end automation solutions. Most of the solutions include PLC Automation including PLC programming for various brands such as Allen Bradley, Beckhoff , SIEMENS, GFR, Rockwell etc.Examples of Process automation solutions implemented by us
Some of our major installations for various industries are:Cement process plant for automation of various processes including material handling and loading on to the trucksGhee packaging process for synchronizing the flow of the ghee and the packaging machine.Material handling of ready mix cement plant to automate the loading of the cement based on the presence of the truck in the exact position using PLC automation. The processes involved material handling, packaging, loading etc.PLC Automation solution for automation of gates at container handling terminal
Automation or automatic control, is the use of various control systems for operating equipment such as machinery, processes in factories, boilers and heat treating ovens, switching on telephone networks, steering and stabilization of ships, aircraft and other applications with minimal or reduced human intervention.
automatically controlled operation of an apparatus, process, or system by mechanical or electronic devices that take the place of human labor
An elevator control system is an example of sequence control.
fixed sequence is a timer on a lawn sprinkler.
benefit of automation is that it saves labor, however, it is also used to save energy and materials and to improve quality, accuracy and precision.
automation, inspired by the earlier word automatic
Automation has been achieved by various means including mechanical, hydraulic, pneumatic, electrical, electronic devices and computers, usually in combination. Complicated systems, such as modern factories, airplanes and ships typically use all these combined techniques.
Industrial control system (ICS)
electrical, water, oil, gas and data.
A programmable logic controller, PLC, or programmable controller is a digital computer used for automation of typically industrial electromechanical processes, such as control of machinery on factory assembly lines, amusement rides, or light fixtures.
examplea consumer dishwasher would be controlled by an electromechanical cam timer costing only a few dollars in production quantities.
A facility needs to store water in a tank. The water is drawn from the tank by another system, as needed, and our example system must manage the water level in the tank by controlling the valve that refills the tank.
SCADA solutions often have Distributed Control System (DCS) components
supervisory station refers to the servers and software responsible for communicating with the field equipment (RTUs, PLCs, SENSORS etc
SCADA systems are used to control and monitor physical processes, examples of which are transmission of electricity, transportation of gas and oil in pipelines, water distribution, traffic lights, and other systems used as the basis of modern society.
The SCADA system also can switch a pump or motor on or off and has the capability of putting motors on a “Hand” operating status, Off, or Automatic.
Instrumentation is the variety of measuring instruments to monitor and control a process. It is the art and science of measurement and control of process variables within a production, laboratory, or manufacturing area.
For example, a smoke detector is a common instrument found in most western homes.
Kitchen appliances use sensors for control. examples
A refrigerator maintains a constant temperature by measuring the internal temperature.A microwave oven sometimes cooks via a heat-sense-heat-sense cycle until sensing done.An automatic ice machine makes ice until a limit switch is thrown.Pop-up bread toasters can operate by time or by heat measurements.Some ovens use a temperature probe to cook until a target internal food temperature is reached.
A common toilet refills the water tank until a float closes the valve. The float is acting as a water level sensor
exampleModern automobiles have complex instrumentation. In addition to displays of engine rotational speed and vehicle linear speed, there are also displays of battery voltage and current, fluid levels, fluid temperatures, distance traveled and feedbacks of various controls (turn signals, parking brake, headlights, transmission position). Cautions may be displayed for special problems (fuel low, check engine, tire pressure low, door ajar, seat belt unfastened). Problems are recorded so they can be reported to diagnostic equipment. Navigation systems can provide voice commands to reach a destination. Automotive instrumentation must be cheap and reliable over long periods in harsh environments. There may be independent airbag systems which contain sensors, logic and actuators. Anti-skid braking systems use sensors to control the brakes, while cruise control affects throttle position. A wide variety of services can be provided via communication links as the OnStar system. Autonomous cars (with exotic instrumentation) have been demonstrated.
automate the testing of drinking water for pollutants.Measurement
security alarm is a system designed to detect intrusion – unauthorized entry – into a building or area. Security alarms are used in residential, commercial, industrial, and military properties for protection against burglary (theft) or property damage, as well as personal protection against intruders. Car alarms likewise protect vehicles and their contents. Prisons also use security systems for control
Intelligence analysis systems
Laboratory automation Laboratories devoted to activities such as high-throughput screening, combinatorial chemistry, automated clinical and analytical testing, diagnostics, large scale biorepositories, and many others, would not exist without advancements in laboratory automation
Building automation is the automatic centralized control of a building’s heating, ventilation and air conditioning, lighting and other systems through a Building Management System or Building Automation System (BAS). The objectives of building automation are improved occupant comfort, efficient operation of building systems, and reduction in energy consumption and operating costs.Building automation is an example of a distributed control system – the computer networking of electronic devices designed to monitor and control the mechanical, security, fire and flood safety, lighting (especially emergency lighting), HVAC and humidity control and ventilation systems in a building.
A building controlled by a BAS is often referred to as an intelligent building, “smart building”, or (if a residence) a “smart home”.
An example is a turbine flow meter transmitting rotation data as a frequency of pulses to an input.
An example is a hot water valve opening up 25% to maintain a setpoint. Another example is a variable frequency drive ramping up a motor slowly to avoid a hard start.
An example would be to turn on the parking lot lights when a photocell indicates it is dark outside.
turn the lights in a space on for a half hour since the last motion was sensed.
Room automationRoom automation is a subset of building automation and with a similar purpose; it is the consolidation of one or more systems under centralized control, though in this case in one room.The most common example of room automation is corporate boardroom, presentation suites, and lecture halls, where the operation of the large number of devices that define the room function (such as videoconferencing equipment, video projectors, lighting control systems, public address systems etc.) would make manual operation of the room very complex. It is common for room automation systems to employ a touchscreen as the primary way of controlling each operation.
A Building Management System (BMS) or a (more recent terminology) Building Automation System (BAS) is a computer-based control system installed in buildings that controls and monitors the building’s mechanical and electrical equipment such as ventilation, lighting, power systems, fire systems, and security systems
Illumination (lighting) controlElectric power controlHeating, Ventilation and Air-conditioning (HVAC)Security and observationAccess controlFire alarm systemLifts, elevators etc.PlumbingClosed-circuit television (CCTV)Other engineering systemsControl PanelPA systemAlarm MonitorSecurity Automation
The main advantages of automation are:Increased throughput or productivity.Improved quality or increased predictability of quality.Improved robustness (consistency), of processes or product.Increased consistency of output.Reduced direct human labor costs and expenses.The following methods are often employed to improve productivity, quality, or robustness.Install automation in operations to reduce cycle time.Install automation where a high degree of accuracy is required.Replacing human operators in tasks that involve hard physical or monotonous work.Replacing humans in tasks done in dangerous environments (i.e. fire, space, volcanoes, nuclear facilities, underwater, etc.)Performing tasks that are beyond human capabilities of size, weight, speed, endurance, etc.
Economic improvement: Automation may improve in economy of enterprises, society or most of humanity. For example, when an enterprise invests in automation, technology recovers its investment; or when a state or country increases its income due to automation like Germany or Japan in the 20th Century.
Reduces operation time and work handling time significantly.Frees up workers to take on other roles.Provides higher level jobs in the development, deployment, maintenance and running of the automated processes.
High initial cost: The automation of a new product or plant typically requires a very large initial investment in comparison with the unit cost of the product, although the cost of automation may be spread among many products and over time.
Home automationMain article: Home automationHome automation (also called domotics) designates an emerging practice of increased automation of household appliances and features in residential dwellings, particularly through electronic means that allow for things impracticable, overly expensive or simply not possible in recent past decades.
Industrial automationIndustrial automation deals primarily with the automation of manufacturing, quality control and material handling processes. General purpose controllers for industrial processes include Programmable logic controllers, stand-alone I/O modules, and computers. One trend is increased use of Machine vision to provide automatic inspection and robot guidance functions, another is a continuing increase in the use of robots.Energy efficiency in industrial processes has become a higher priority. Semiconductor companies are offering 8-bit micro-controller applications for example found in motor controls, general purpose pumps, fans, and ebikes to reduce energy consumption and thus increase efficiency.
An example of an adjustable but otherwise fixed sequence is a timer on a lawn sprinkler.
An example is an elevator, which uses logic based on the system state to perform certain actions in response to its state and operator input. For example, if the operator presses the floor n button, the system will respond depending on whether the elevator is stopped or moving, going up or down, or if the door is open or closed, and other conditions
Lights out manufacturing is when a production system is 100% or near to 100% automated (not hiring any workers). In order to eliminate the need for labor costs all together.
Automated highway systems
As demands for safety and mobility have grown and technological possibilities have multiplied, interest in automation has grown. Seeking to accelerate the development and introduction of fully automated vehicles and highways
In engineering, system integration is defined as the process of bringing together the component subsystems into one system and ensuring that the subsystems function together as a system
The definition of automation is the use of machines and technology to make processes run on their own without manpower.
Automation or automatic control, is the use of various control systems for operating equipment such as machinery, processes in factories and other applications with minimal or reduced human intervention. Automatically controlled operation of an apparatus, process, or system by mechanical or electronic devices it is also used to save energy and materials and to improve quality, accuracy and precision.
List of products we deal in.Category wise* SENSORS :- include all sensors types, * SWITCHES:- SSR, Industrial relays, Motor controller, soft starter, etc* CONTROL:- Digital Panel meters, Energy meters, Power Analysers, Monitoring relay, Timers, LED Displays etc* SAFETY:- Light Curtain, Safety Relay, Limit Switches, * ECO ENERGY:- Solar Based Data Acquisition, Solar inverters, OFF GRID, ON GRID, PV Panels, String Panels* Loop Detectors:- Single Loop, Double Loop, Boom Barriers* PROJECTS Parking Guidance System, Utility Management SCADA, Lighting Automation. Home Automation, Factory Automation, Solar Projects, etc
FACTORY AUTOMATION HOME AUTOMATIONFood, pharmacy, package industry etc…..• Turbine flow meter • Energy monitoring • Level sensors • Brightness sensor to check the whiteness of the sugar • Sensor to detect objects on conveyor belt • Correct rotation sense of motors
PANELS AND HVAC APPLICATIONS LIKE – • In pallet burners, chillers, rooftops, compressors, etc., • Sensors Timers for Detection, sensing , auto start and stop counting etc., Industrial functions • Home automation with RF control or BUS or IR remote control • Water tank level control • Safety lock on main door with GSM alert signal on mobile • IP based camera view on mobile • Staircase and parking light controls • RF ID tags to register parking of members PARKING AUTOMATION ENERGY MANAGEMENT
Parking, Doors and Entrance control
• Stack parking, multilevel parking • Outside parking and data collection • Toll naka vehicle counting i.e. LMV, heavy• Vehicles etc., • Boom barrier• Self-closing industrial doors • Object detection in industrial doors flow sensor, pressure and level sensor • Automatic street light sensor & controller • Big sized display or running display • Traffic flow control signal • Solar street light with poles • Entire parking solution with display panel • Solar companies • Micro inverters OFF GRID-ON GRID • SOLAR chargers • Maximize the energy collected from the sun • Energy monitoring shop wise details • Alarm alerts for restricted areas • Sun energy generation • Photovoltaic generation plants • Provide reliable synchronization with soft starters • Remote monitoring for roof top photovoltaic plants • Gateway loggers for PV Plants • PV plant efficiency calculations LIFTS AND ESCALATORS • Monitoring lift overheating • Monitor lift motors • Light monitoring in underground lifts • Slow down at floor level • Floor level detection and re leveling
We introduce ourselves as all India Distributors and System Integrators of Industrial, Factory and Home Automation Products from worldwide Automation leaders-
We are system integrators, sole distributors also providing service in Factories and Home Automation
Automation products given below SENSORS , RELAYS, TIMERS, CONTROLS, PANELS, Fieldbus, SAFETY DEVICES, Eco ENERGY equiptments.
Safety Doors, Motion Sensors, Lighting Controls, Alarm Systems, Vehicle Parking Guidance Systems, Relays, Switches, Timers, Safety Products, LED Display devices, Signaling Devices, Motor Controls, Panels, PLC.
Flame Detector, Hot Metal Detector, Humidity sensor, Level Sensor, Loop Detector, Occupancy Sensor, Pressure Sensor, Transmitter, Radar motion sensor, Smoke Detector, Temperature Sensor, Special type sensors, Conductivity Level Sensors, Slot Sensors, Access Control Blue Tooth Sensor, Color Sensor, Twilight Sensors, BTU meter (British thermal units), Controllers, Counter, Current Transfer, Encoders, Switches, Limit Switch, Pressure Switch, Speed switch, Temperature Switch, Liquid level switch, Radiation detector, Nuclear Level Switch, Sense switch, Staircase Time switch, GSM Alarms, GSM SMS Home Alarm System, Home Automation, Light Curtains, Panel Meters, PLC (Programmable Logic Controller), Relays, SMPS (Switch Mode Power Supply), Soft Starter, SOLAR Invertor, SSR (Solid State Relay), Temperature Control, Timers, Vehicle Parking Guidance System, VFD (Variable Frequency Drive), Wind Anemometer, Temperature Controller, Digital Timers, Power Regulators, Safety timers, Safety lights, Energy Calculation Meter, Energy Meter, Flow Meter, Frequency Meter, Display Systems, Safety Doors etc.
Projects undertaken (Application based)
Automatic Level Control System, Blister Filling Machine, Wide Area Detection System, Cotton Presence Sensing, Customer specific packaging line detecting Faults, Bottle Inspection, Detection & Rejection, RackPack energy-saving Rack Automation for Energy Saving, Pouch Sealing and Cutting Machine, CANS & Bottles – Automated Packaging Systems, Single and Double Sided Labelling, Single Sided Labelling, Double Sided Labelling, Label Detection & Bottle Sensing, Time Clocks Lighting Controls, Time Based Light Control, Laser Automation, Laser Printing Machine Automation, Motion Sensing Automatic Lighting , Multiple Pallet Stacking Systems – Automated Machine, Pallet Counting, Display systems, LED Display Systems, Conductive Level Detection, Conductive Point Level Detection, Hot Metal Detection, Fire Alarm Systems, Securing Emergency Exit Doors, Fire Exit Doors, Labelling Machine Automation, Labeling automatically, Safety Light Curtains, Human Safety using Safety Lights Curtains, Sensors for Automatic Doors and Access Systems, Automatic Doors, Industrial Door System using Radar Motion Sensor, Easily integrated complete packaging inspection for toothpaste tubes e.g. COLGATE’s Nozzle cap Detection System, The tube ground coat, the shoulders of the tube, and the inside of the tube cap, High-speed Counting and Sorting system, High speed counting system, Yeast cutting system, Sensor Tube Filling, Tube filling sensor, etc.
We service multiple clients across industry segments like
Food & Beverages, Consumer, Textile, Pharmaceuticals, Tire, Process, Railways, Factory Machines, Pharmaceuticals, Plastic, Wind power stations, Defense, Packaging, Chemical, Petro-chemicals, Automotive, Entertainment, Fibers & Textiles, Food & Beverage, Infrastructure, Marine, Metals, Mining, Minerals & Cement, Oil & Gas, Power Generation, Print & Publishing, Pulp & Paper, Semiconductor & Electronics, Tire & Rubber, Waste Management and Recycling.
Also, Home automation done for 32 stories Tower Vision Crest in Prabhadevi, Mumbai. Applications like staircase Lights control, Parking guidance system & Motion controls in passages.
Our credentials areGVK, SECURICO ELECTRONICS INDIA LIMITED, Bank Of Tokyo, BPCL (BHARAT PETROLEUM CORPORATION LTD), BRIDGESTONE,CASTROL INDIA, CIPLA, ESSEL PROPACK, HUL (Hindustan Unilever), Maharashtra Seamless Limited, MSL, Mukand Limited, MUKUND, PEPSICO, PIDILITE, RESERVE BANK OF INDIA, VIDEOJET, WIMCO, etc.
Our expert Engineering Team fulfills our clients special customized needs of Application based System Integration. Providing Solutions for machines, processes, and electrical safety applications in Factories and HOMEs.
25 years in AUTOMATION business.
Gsm Operated Alarms These are for end users and professionals, to protect residential and business properties. It is extremely user friendly – installation consists of 3 simple steps and takes less than 5 minutes. Any security breach will be alerted via SMS, call or reported to monitoring station, using GSM and GPRS.
Gsm Auto Dialler These may be connected to a burglar alarm control panel and it will instantly alert you about triggered alarm by SMS or phone call. Allows alarm restoration and control via a text message.It may be connected to various electrical devices and systems. It will instantly report about device failure or power shortage. In addition of performance features, the device allows system reboot, restoration via a simple SMS message.
Wireless Control Panel This is a premium security and smart home system in one. It can monitor doors, windows, motion and sound, report about a security breach. It allows to control home temperature and various electrical devices with a mobile phone and/or remote control. It can alert about electrical, water system failure, fire and other dangers.
Occupancy sensors Occupancy sensors / presence detectors are a special type of motion sensors. They are specifically designed to pick up small movements in demanding applications such as offices. It automatically turns lights on when a room is occupied and off when a room is vacant. To achieve this, the sensor needs to pick up fine movements without false triggering. Normal motion sensors are not suited for this.
Dimmers Epv’s Dimmtronic family offers the right solution for every dimming applications – whether you have dimming Leds, Halogen lamps, Incandescent lamps, dimmable Cfls, 1-10 v dimmable Fluorescent lamps or any other type of dimmable lighting.
FACTORY AUTOMATION : Complete Factory Automation Systems, Sensors and measuring equipment, Assembly and handling systems, technologies, devices, assembly lines system periphery and applications, Complete Factory Automation systems and equipment assembly and handling, Machine Vision, Laser Technology, Pick and Place systems, Vision systems TURNKEY SOLUTIONS : For industrial automation, assembly and handling technology, Electric motors, frequency convertors and magnetic technology, Laser technology industrial image processing, Production engineering for electric engineering and electronics, Safety and security in automation PROCESS AUTOMATION AND CONTROL SYSTEMS : Process automation solutions, Complete flexible automated manufacturing plants, Control systems, open and closed control systems for process automation, Identification systems, image processing systems for process automation, Monitoring, safety and SCADA systems for the process industry, Process automation solutions and IT solutions, Integrated solutions for process optimization, statistical process control and data acquisition, Field devices, components for process automation, Special process automation controls and individual controllers, Overall system planning and consultancy services (process automation), Instrumentation and control, Alarm systems for the process industry, Data acquisition systems for the process industry, Diagnosis systems for the process industryâ€¢ Gas warning systems (for combustible and toxic gases), Industrial security systems for the process industry, Remote monitoring systems for the process industry, Field Control Instruments Devices and Systems, SCADA Software for the process industry FIELD INSTRUMENTATION : Motion drives, Servo drives, actuator drives, Analyzer systems and drive systems for actuators, Encoders, Drive systems and drive control units, Drive Control systems and technology, Drive units, Electrical Automation systems, Components, Products ELECTRIC AUTOMATION : Industrial electrical Automation, Switchgear Products , Electronic Energy Meters ROBOTICS : Turkey systems and complete systems for robotics, Articulated robots, hexapods, horizontal elbow-arm robots, Industrial robots of special design, Linear robots, Micro robots, portal robots, swivel arm robots (SCARA Robots), Vertical elbow-arm robots, Application components for industrial robots, Industrial robots – basic system industry applications, task-specific applications, Robot welding systems, System periphery for robots and robot controls BUS AND WIRELESS TECHNOLOGY : Industrial Networks, Wireless automation systems, Communications systems, data transmission systems, Optical data transmissionâ€¢ Wireless LAN Systems, field device tools, Wireless FIELDBUS, INTERBUS, MODBUS transfer systems, Bus systems and BUS Components, Engineering and Software , IoT, Wireless & M2M BUILDING AUTOMATION : Automation systems for building services technology, heating, air-conditioning, Ventilation for Lighting technology, Automation systems in building security and in structural fire protection, Building management systems and monitoring systems, Complete home automation, home automation systems, Project management services for Industrial building automation systems, Integrated Automation solutions for Industrial Building Automation, Clean room Technology, Measuring and Control systems for industrial building automation, Building communications technology, Cables and lines for building automation and transmission equipment, Sensors and actuators for building automation, Software for building automation PUMPS , VALVES & COMPRESSORS : Pumps and Valves, Pump drives and Pump safety relays and accessories, Valves and fitting and accessories, Compressors,Centrifugal Single stage/ Multi stage pumps, Industrial Valves, Pipeline Valves, Gas Compressor HYDRAULICS AND PNEUMATICS : Water Hydraulics and Oil Hydraulics, Plain bearings and anti-friction bearings, Pneumatics, Condition monitoring and Vibration reduction AUTOMATION IN THE FOOD & PACKAGING INDUSTRY : Automated Counting and Sorting Machines, Processing systems, Bagging systems, Check Weighing, Labelling and/or marking, Bar Coding, Cartooning, Palletizing, Case Packing, Bottle Filling & Capping GEARS, MOTORS & CONTROLS : Right Angle Gear Boxes,Worm Gear Boxes, Industrial Gear Boxes,Clutches, Brakes,Sensors, Adjustable Speed Drives, Linear Motion Devices, Actuators, Gear Trains, Prime movers,Chemical & Lubricant Products IT & SOFTWARE SERVICES : Instrumentation, Control & Automation Equipment / Software AUTOMATION IN THE AUTOMOBILE & TRANSPORTATION INDUSTRY : Assembly Automation, Automation in the body shop & Paint show , Pick and Place System, Vision Systems, CNC Machines / Centers, Metal Cutting Technology & Equipments, Paints Painting Equipment and Technologies, Robotics for Automotive Sectors, Automotive Manufacturing process, Assembly line automation, Product & Systems for Automotive Industry, Special Purpose Machines, Forging Technology, Precision Technology, IT Solutions, Airline Automation, Railway signaling Automation, Product Lifecycle Management POWER PLANT & MCC AUTOMATION (SMART MCC) : Process Shut Down (PSD), Emergency Shut Down (ESD) Systems, Burner Management Systems BEARING, SHAFTS & COUPLINGS : Standard Bearings, Rolling Element Bearings, Magnetic Bearings, Wind Power Generator Bearings, Automotive Drive Shafts, Vehicle Drive Shafts, Rigid Couplings, Spider or Jaw Couplings, Roller Chain & Sprocket Couplings,Diaphragm GAS & LIQUID ANALYZERS : Total Organic Carbon Analyzers, Particle size & count analyzers, Volatile organic compounds analyzers, Leak testing equipments, HPLC Detectors GAS DETECTION SYSTEM : Toxic Gas Detection Systems, Advance Gas Detectors, Flame Detectors, Gas Monitors & Control Systems, Air Sampling TANK GAUGING SYSTEMS : Underground storage Tanks, Tank Radar, Gauging for Horizontal & Vertical tanks GAS CHROMATOGRAPHY : Gas solid Chromatography, Gas liquid Chromatography, Flame Ionization Detector, Gas Chromatography Drug Test MANUFACTURING TECHNOLOGY & ENGINEERING : Manufacturing Technology services, Automation, Robotics Parts & Equipment Manufacturer, Production of Bolts, Screws, Nuts & Rivets, Engineering Services, Automation & Robotics Engineering, Aerospace & Defense Engineering, Auto & Components, Industrial Engineering, Metallurgy & Mining